what check engine lights are people getting?
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Headers frequently cause a "Catalytic System INefficiency" code because they bleed off the exhaust heat to the atmosphere and don't deposit the heat in the catalytic converters. A cold cat doesn't work. I could see how someone who hasn't made modifications to cure a CEL due to cats would get this CEL from headers.
As far as header selection is concerned:
4-2-1 is a great discussion.
However, more importantly than how many merges is the size of the pipe. A primary that is smaller will maintain a high exhaust gas velocity and therefore AID in scavenging the other cylinders due to the low pressure region created at the merge by the rapid exhaust flow. This is good for low end torque and reducing turbo lag. Regardless of 4-1 or 4-2-1. The small primary however, causes more flow restriction at higher rpm and therefore hurts top end performance.
A large primary will have low exhaust gas velocity and will not provide adequate scavenging until the high rpm range. How high? Depends on the size of the pipe. Bigger the pipe, higher the rpm range, more turbo lag. This obviously kills low end torque.
another aspect is the materials ability to retain heat. If you hold more heat IN the exhaust then the exhaust gas will have a higher specific volume (the inverse of density) and therefore a higher velocity. In turn resulting in less turbo lag and better scavenging.
So, what you have to ask yourself when picking a header is what the hell do you want?
Do you want max peak power with crappy driveability? Do you want low end grunt with a dead top end? Do you want the mid range to scream up into the top end?
I think the answer for any daily driven or track car is:
"Whatever gives the most area 'UNDER THE CURVE'"
in other words, when looking at a dyno sheet, which setup gives me the most area under my HP/Torque curves in the RPM range that I do the most accellerating/racing. Which is affected by your gear ratios. If you have 19 gears and your RPM only drops 800RPM while shifting, then 600HP from 6200-7000RPM is prime- even if it's only 15hp everywhere else.
Well, now that that is clear as mud I have one more question:
TBRacing, Did you ever get those headers in?
In feb you said "middle of next month".
If you got'em, could you post a picture so we could see them?